PM2.5 and PM10 monitoring for workplaces and plants

PM2.5 monitoring for workplaces and plants, during real operations.

PM2.5 monitoring measures fine particles in the air, the size most associated with health effects, alongside coarser PM10. Aqueduct measures particulates continuously per zone while operations are running, tracks how long levels stay high, and traces spikes to the process, shift or outdoor condition behind them.

Automated production line
CO₂ exposure · this week
Zones monitored24
Exposure38 zone hours
Worst zoneHall B
Demo data
Site air health · 24h
Unhealthy, driven by CO₂
Over 2000 ppm for 20+ minutes within an occupied hour. Increase ventilation, raise outdoor air supply or check the AHU economizer.
3 of 4 zones breaching · outdoor 67°F
Demo data

See particulates during real operations, trace the source, and confirm the fix.

The real curve

Readings taken while the line is running

  • Through every shift

    PM2.5 and PM10 are recorded continuously, including the hours when production is at full speed.

  • Min, max and average

    Each zone shows a band from minimum to maximum with the average line, against air quality bands.

  • Duration counted

    Time above target is tracked as exposure, because a sustained level matters more than one reading.

Corridor between stainless tanks
CO₂ exposure · this week
Zones monitored24
Exposure38 zone hours
Worst zoneHall B
Demo data
Trace the source

Tie a spike to a machine, a step or a door

  • Aligned with production

    Spikes are lined up with schedules and line run times, so the source process is named.

  • Outdoor context

    Outdoor conditions sit alongside indoor readings, so teams know whether more outside air helps or hurts.

  • Off-shift comparison

    Low readings when the line is stopped confirm the source is the process, not the building.

Industrial machinery in low light
Site air health · 24h
Unhealthy, driven by CO₂
Over 2000 ppm for 20+ minutes within an occupied hour. Increase ventilation, raise outdoor air supply or check the AHU economizer.
3 of 4 zones breaching · outdoor 67°F
Demo data
Act on condition

Maintenance triggered by what the air shows

  • Filters by condition

    A pressure reading from a linked sensor can trigger a filter change instead of a calendar date.

  • Extraction checked

    Tickets for local extraction or filtration go into your CMMS with the zone trace attached.

  • Confirmed after service

    After service, readings near the line must stay within target through the next shifts.

Row of stainless process tanks
AHU-1 · fault
Supply fan stopped08:02
Failed rotor shaft08:03
Routed to CMMS08:04
Airflow confirmed11:40
Demo data
Old way vs the Aqueduct way

Particulates, before and after Aqueduct

The old way
  • A good reading is taken on a weekend with production stopped.
  • A high reading cannot be tied to any machine or step.
  • Nobody knows if outside air will help or make it worse.
  • Filters are changed on a calendar, not on condition.
  • After a repair, nobody checks the next shift's air.
The Aqueduct way
  • Continuous readings show the air while production runs.
  • Spikes are aligned with the line and the process step.
  • Outdoor conditions are shown beside every indoor reading.
  • Pressure and air readings trigger filter changes when needed.
  • Readings through the next shifts confirm each repair.
The problem

What particulates look like without Aqueduct

A particulate test is often taken when the plant is quiet.

01

The weekend reading

A good result measured with production stopped says nothing about the air during a shift.

02

No link to the source

A high reading cannot be tied to a machine, a process step or an open door.

03

Outdoor air blamed or ignored

Without outdoor context, it is unclear whether bringing in more air will help or hurt.

04

Filters changed on a calendar

Filtration is serviced by date, not by what the air and pressure readings show.

How it works

How particulate monitoring works

Powered by aQ AirSafe on the aQ Core data layer.

01

Measure where people work

Particulate sensors are placed by zone on the floor plan, near processes and where people spend their shift.

02

See the real curve

Concentration is shown over time with a min, max and average band against air quality bands, during operations as well as off-hours.

03

Count duration

Time above target is tracked as exposure, because sustained levels matter as much as peaks.

04

Trace the source

Spikes are aligned with occupancy, schedules and production patterns, and compared with outdoor conditions.

05

Act and confirm

Recommendations route to your CMMS, such as a filter change triggered by a pressure reading. Ventilation or extraction responds where control is enabled.

One incident, start to finish

One particulate event, start to finish

An illustrative incident at a metal-working plant.

Monitor

Particulate sensors report from zones across the production floor.

Measure

PM2.5 near one line rises each time the line runs and stays above target for most of the shift.

Identify

Off-shift readings are low and outdoor levels are normal. Aqueduct ties the spike to that line's operation.

Act

A ticket goes to the CMMS to inspect local extraction on the line, with the zone trace attached.

Verify

After service, PM2.5 near the line stays within target through the next shifts.

Industrial plant at night reflected in water
What we believe

The air during a full shift is the only reading that counts.

Talk to our team
Problem, solution, impact

Problem, solution, impact

The problemHow Aqueduct solves itThe impact
Air

Results that reflect quiet periods.

Continuous per-zone measurement during operations.

The real exposure workers experience is known.

Operations

Filters and extraction serviced by date.

Maintenance alerts from measured air and pressure.

Service when the data says so.

Energy

Ventilation raised blindly.

Outdoor conditions weighed before adding air.

Air improved without wasted fan energy.

What you get

Continuous PM2.5 and PM10

Per zone, through every shift.

Exposure tracking

How long levels stayed above target, not just the peak.

Source tracing

Spikes aligned with processes, schedules and outdoor air.

Maintenance triggers

Filter and extraction alerts routed to your CMMS.

Standards and regulations

Related standards

Check the current version and what applies to your site.

Questions

Common questions

PM2.5 are fine particles small enough to reach deep into the lungs. PM10 includes coarser particles such as dust. Many sensors report both.

A single test reflects conditions on that day. Continuous monitoring shows the curve during real operations, which is what people breathe.

It aligns readings with zones, schedules, occupancy and outdoor conditions, which usually points to the process or event behind the spike.

Yes. Offices, schools and hospitals see particulates from outdoor air, construction and cleaning, and use the same zone view.

See Aqueduct on your own facility.

Bring a site, a utility bill or a question. We will show you where the loss is.